中华人民共和国住房和城乡建设部公告

前言

1　总　则

2　术　语

3　基本规定

4　设备基础、地脚螺栓和垫板

• 4.1　一般规定

• 4.2　设备基础

• 4.3　地脚螺栓

• 4.4　垫板

5　设备和材料进场

• 5.1　一般规定

• 5.2　设备

• 5.3　材料

6　堆、取料机

• 6.1　一般规定

• 6.2　走行轮及走行平衡梁

• 6.3　回转装置

• 6.4　电缆卷筒

• 6.5　皮带机、平衡锤、锚固锁紧器

7　煤调湿装置

• 7.1　一般规定

• 7.2　支撑轮

• 7.3　筒体

• 7.4　进出料密封

8　焦炉护炉铁件及操作平台

• 8.1　一般规定

• 8.2　炉柱

• 8.3　小炉柱

• 8.4　保护板

• 8.5　炉门框及磨板

• 8.6　炉门

• 8.7　纵、横拉条

• 8.8　机侧和焦侧平台

9　焦炉炉下加热及交换装置

• 9.1　一般规定

• 9.2　煤气主管、分配支管、水平支管、下喷管

• 9.3　调节旋塞、交换旋塞和孔板盒

• 9.4　烟道弯管

• 9.5　废气交换开闭器

• 9.6　煤气交换机

• 9.7　交换传动机构

• 9.8　烟道闸板阀

10　焦炉炉顶装置

• 10.1　一般规定

• 10.2　集气管及氨水管

• 10.3　上升管、桥管

• 10.4　拦焦、装煤除尘导管

11　焦炉附属设施

• 11.1　炉门修理站、推焦杆和平煤杆试验、更换站设备

• 11.2　煤塔给煤装置

• 11.3　摇动给料机

• 11.4　煤塔装煤称量装置

• 11.5　推焦机、装煤车、导烟车、焦罐车轨道

• 11.6　拦焦机轨道

• 11.7　捣固机轨道

• 11.8　余煤提升装置

12　推焦机

• 12.1　一般规定

• 12.2　走行装置

• 12.3　机体钢构架

• 12.5　摘门装置

• 12.6　炉门框清扫装置

• 12.7　炉门清扫装置

• 12.8　平煤装置

• 12.9　小炉门清扫装置

• 12.10　机侧除尘装置

13　拦焦机

• 13.1　一般规定

• 13.2　走行装置

• 13.3　机体钢构架

• 13.4　导焦栅

• 13.5　摘门装置

• 13.6　炉门框清扫装置

• 13.7　炉门清扫装置

• 13.8　拦焦除尘装置

14　顶装煤装煤车

• 14.1　一般规定

• 14.2　走行装置

• 14.3　机体钢构架

• 14.4　煤斗

• 14.5　下料装置

• 14.6　揭盖装置

• 14.7　氨水转换及上升管操作装置

• 14.8　装煤除尘装置

15　捣固机

• 15.1　一般规定

• 15.2　机体钢构架、安全挡装置、导向板装置

• 15.3　提锤传动装置、停锤装置、捣固锤装置

16　侧装煤装煤车

• 16.1　一般规定

• 16.2　走行装置

• 16.3　机体钢构架

• 16.4　装煤装置

• 16.5　密封框装置

• 16.6　除尘装置

17　U型管导烟车

• 17.1　一般规定

• 17.2　走行装置

• 17.3　机体钢构架

• 17.4　U型管装置

• 17.5　氨水转换及上升管盖开闭机构

18　电机车、焦罐车

19　干熄焦工艺钢结构及轨道

• 19.1　一般规定

• 19.2　工艺钢结构

• 19.3　提升机轨道

• 19.4　提升井架导轨

• 19.5　提升机电缆导架

20　干熄焦干熄炉及余热锅炉

• 20.1　一般规定

• 20.2　干熄炉壳体

• 20.3　供气装置

21　干熄焦装入、排出系统

• 21.1　一般规定

• 21.2　对位装置

• 21.3　齿条式横移牵引装置

• 21.4　钢丝绳式横移牵引装置

• 21.5　提升机

• 21.6　装入、排出装置

22　干熄焦气体循环系统

• 22.1　一般规定

• 22.2　一次除尘器

• 22.3　二次除尘器

• 22.4　给水预热器

23　干熄焦辅助设备

• 23.1　一般规定

• 23.2　电梯筒

• 23.3　除盐水槽

24　煤气净化及化产品回收换热器

• 24.1　管壳式换热器

• 24.2　板面式换热器

• 24.3　套管式换热器

25　煤气净化及化产品回收板式塔及填料塔

• 25.1　一般规定

• 25.2　板式塔组装

• 25.3　板式塔焊接

• 25.4　板式塔安装

• 25.5　板式塔部件安装

• 25.6　填料塔组装

• 25.7　填料塔焊接

• 25.8　填料塔安装

• 25.9　填料塔内件

26　煤气净化及化产品回收容器

• 26.1　容器类设备本体组装

• 26.2　容器类设备现场焊接

• 26.3　容器类设备安装

27　煤气净化及化产品回收槽罐

• 27.1　槽罐

• 27.2　槽罐焊接

28　煤气净化及化产品回收加热器

• 28.1　管式加热炉

29　煤气净化及化产品机械澄清槽、离心分离机

• 29.1　机械澄清槽

• 29.2　离心分离机

• 29.3　煤气初冷器/终冷器

• 29.4　电捕焦油器

• 29.5　饱和器

• 29.6　萘结片机

• 29.7　装料臂

30　试运转及焦炉热态工程

• 30.1　一般规定

• 30.2　焦炉附属设备及交换传动装置

• 30.3　移动机械

• 30.4　干熄焦装置

• 30.5　煤气净化及化产品回收装置

• 30.6　焦炉热态工程

31　安全及环保

• 31.1　一般规定

附录A　焦化机械设备安装分部分项划分表

附录B　焦化机械设备安装分项工程质量验收记录

附录C　焦化机械设备安装分部工程质量验收记录

附录D　焦化机械设备工程安装单位工程质量验收记录

附录E　焦化机械设备工程设备无负荷试运转记录

附录F　承压设备的压力试验

本规范用词说明

引用标准名录

1　General provisions

2　Terms

3　Basic requirements

4　Foundation of equipment，foundation bolt and sole plate

• 4.1　General requirements

• 4.2　Foundation of equipment

• 4.3　Foundation bolt

• 4.4　Sole plate

5　Equipment and material approach

• 5.1　General requirements

• 5.2　Equipment

• 5.3　Material

6　Material piling machine and material taking machine

• 6.1　General requirements

• 6.2　Travelling wheel and travelling balance beam

• 6.3　Turning device

• 6.4　Cable drum

• 6.5　Belt conveyer，balance weight and anchor load binder

7　Coal moistening device

• 7.1　General requirements

• 7.2　Supporting wheel

• 7.3　Cylindrical shell

• 7.4　Feeding and discharging sealing

8　Iron parts for oven protection and operating platform of coke oven

• 8.1　General requirements

• 8.2　Oven column

• 8.3　Small oven column

• 8.4　Protective plate

• 8.5　Oven door frame and grinding plate

• 8.6　Oven door

• 8.7　Longitudinal and transverse bracings

• 8.8　Platforms on the sides of machine and coke

9　Heating and exchange devices under coke oven

• 9.1　General requirements

• 9.2　Main pipe，distribution and horizontal branch pipe and lower spray pipe of coal gas

• 9.3　Adjusting cock，　exchange cock and orifice plate box

• 9.4　Bent pipe of flue

• 9.5　Waste gas exchange open-and-close device

• 9.6　Coal gas exchanger

• 9.7　Exchange driving mechanism

• 9.8　Gate valve of flue

10　Devices at the top of coke oven

• 10.1　General requirements

• 10.2　Gas collecting pipe and ammonia solution pipe

• 10.3　Rising pipe and bridge pipe

• 10.4　Dust removal guide pipe for coke guiding and coal charging

11　Auxiliary facilities of coke oven

• 11.2　Coal feeding device for coal tower

• 11.3　Shake feeder

• 11.4　Weighing device of coal charging for coal tower

• 11.5　Rails for coke pusher，coal charging car，smoking guiding car and quenching car

• 11.6　Rails for coke guide

• 11.7　Rails for tamper

• 11.8　Surplus coal lifting device

12　Coke pusher

• 12.1　General requirements

• 12.2　Running gear

• 12.3　Steel structure of machine body

• 12.5　Door taking off device

• 12.6　Cleaning device for oven door frame

• 12.7　Cleaning device for oven door

• 12.8　Coal leveling device

• 12.9　Cleaning device for small oven door

• 12.10　Dust-removing device on the side of machine

13　Coke guide

• 13.1　General requirements

• 13.2　Running gear

• 13.3　Steel framework of machine body

• 13.4　Coke guide grid

• 13.5　Door taking off device

• 13.6　Cleaning device for oven door frame

• 13.7　Cleaning device for oven door

• 13.8　Dust-removing device for coke guiding

　14　Coal charging car for coal charging at the top

• 14.1　General requirements

• 14.2　Running gear

• 14.4　Coal bucket

• 14.5　Discharging device

• 14.6　Cover uncovering device

• 14.7　Ammonia solution transform and rising pipe operating device

• 14.8　Dust-removing device for coal charging

15　Tamper

• 15.1　General requirements

• 15.2　Steel framework of machine body、safety stop device、guide plate device

• 15.3　Driving device for lifting hammer、hammer stopping device、tamping hammer device

16　Coal charging car for coal charging on the side

• 16.1　General requirements

• 16.2　Running gear

• 16.3　Steel framework of machine body

• 16.4　Coal charging device

• 16.5　Sealing frame device

• 16.6　Dust-removing device

17　U-shape-pipe smoking guiding car

• 17.1　General requirements

• 17.2　Running gear

• 17.3　Steel framework of machine body

• 17.4　U-shape-pipe device

• 17.5　Ammonia solution transform and rising pipe cover opening and closing mechanism

18　Electric locomotive and coke tank car

19　Steel structure and rails of coke dry quenching process

• 19.1　General requirements

• 19.2　Steel structure of process

• 19.3　Rail for elevator

• 19.4　Guide rail for hoisting derrick

• 19.5　Cable guide frame for elevator

20　Coke dry quenching furnace for coke dry quenching and waste-heat boiler

• 20.1　General requirements

• 20.2　Case of coke quenching furnace

• 20.3　Air-supply device

21　Coke dry quenching charging and discharging system

• 21.1　General requirements

• 21.2　Position alignment device

• 21.3　Rack type crosswise-moving traction device

• 21.4　Steel wire rope type crosswise-moving traction device

• 21.5　Elevator

• 21.6　Charging、discharging device

22　Coke dry quenching gas circulation system

• 22.1　General requirements

• 22.2　First dust remover

• 22.3　Secondary dust remover

• 22.4　Feed water preheater

23　Auxiliary equipment for coke dry quenching

• 23.1　General requirements

• 23.2　Lift cylinder

• 23.3　Desalting water tank

24　Coal gas purification and chemical products recycling heat exchanger

• 24.1　Tube and shell heat exchanger

• 24.2　Plate surface type heat exchanger

• 24.3　Double pipe heat exchanger

25　Coal gas purification and chemical products recycling plate tower and packed tower

• 25.1　General requirements

• 25.2　Assembly of plate tower

• 25.3　Welding of plate tower

• 25.4　Installation of plate tower

• 25.5　Installation of parts of plate tower

• 25.6　Assembly of packed tower

• 25.7　Welding of packed tower

• 25.8　Installation of packed tower

• 25.9　Parts in packed tower

26　Coal gas purification and chemical products recycling containers

• 26.1　Assembly of container-class equipment body

• 26.2　Welding of container-class equipment body on site

• 26.3　Installation of container-class equipment

27　Coal gas purification and chemical products recycling tanks

• 27.1　Trough and tank

• 27.2　Welding of trough and tank

28　Coal gas purification and chemical products recycling heater

• 28.1　Tube heating furnace

29　Coal gas purification and chemical products mechanical clarifying tank and centrifugal separator

• 29.1　Mechanical clarifying tank

• 29.2　Centrifugal separator

• 29.3　Coal gas primary cooler/final cooler

• 29.4　Electric tar catcher

• 29.5　Saturator

• 29.6　Naphthalene flaker

• 29.7　Charging arm

30　Test run and thermal state engineering of coke oven

• 30.1　General requirements

• 30.2　Auxiliary equipment and exchange driving device of coke oven

• 30.3　Mobile machinery

• 30.4　Coke dry quenching device

• 30.5　Coal gas purification and chemical products recycling device

• 30.6　Thermal state engineering of coke oven

31　Safety and environmental protection

• 31.1　General requirements

Appendix A　Division table of item project and part project of installation of coking mechanical equipment

Appendix B　Quality acceptance record of item project of installation of coking mechanical equipment

Appendix C　Quality acceptance record of part project of installation of coking mechanical equipment

Appendix D　Quality acceptance record of unit project of engineering installation of coking mechanical equipment

Appendix E　No load test run record of engineering equipment of coking mechanical equipment

Appendix F　Pressure test of pressure-bearing equipment

Explanation of wording in this code

List of quoted standards