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挤压钢管工程设备安装与验收规范

Code for installation and acceptance for engineering equipment of extrusion steel pipe

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  • 标准信息
  • 中文目录
  • 英文目录
  • 公告
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标准信息

  • 【主编部门】
    中国冶金建设协会
  • 【批准部门】

    中华人民共和国住房和城乡建设部

  • 【发布单位】

    中华人民共和国住房和城乡建设部;中华人民共和国国家质量监督检验检疫总局

  • 【主编单位】

    中国五冶集团有限公司

  • 【参编单位】

    宝山钢铁有限公司特钢事业部;中冶天工上海十三冶建设有限公司

  • 【主要起草人】

    周继军;代智肄;冉 隆;赵叶辉;许 武;张大勇;李建全;袁旭东;李 曦;匡礼毅;陈和平;兰 静;李志芬;王 宏

  • 【主要审查人】

    周 勤;郭启蛟;李长良;孙兴利;庞遵富;严江生;赵 聪;李 军;陈红武;余华春;杨铁荣;颜 钰;张海军;徐杰颖

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中文目录

  • 中华人民共和国住房和城乡建设部公告第814号

  • 前  言

  • 1 总  则

  • 2 基本规定

  • 3 设备基础、地脚螺栓和垫板

    • 3.1 设备基础施工

    • 3.2 设备基础验收

    • 3.3 地脚螺栓安装

    • 3.4 地脚螺栓验收

    • 3.5 垫板安装

    • 3.6 垫板验收

  • 4 设备及材料进场

    • 4.1 一般规定

    • 4.2 设备及材料验收

  • 5 管坯准备段设备

    • 5.1 短(长)尺带锯机安装

    • 5.2 短(长)尺带锯机验收

    • 5.3 剥皮机安装

    • 5.4 剥皮机验收

    • 5.5 端面加工机安装

    • 5.6 端面加工机验收

    • 5.7 定心孔钻床安装

    • 5.8 定心孔钻床验收

    • 5.9 长深孔钻床安装

    • 5.10 长深孔钻床验收

    • 5.11 管坯准备段设备试运转

  • 6 穿(扩)孔机

    • 6.1 底座安装

    • 6.2 底座验收

    • 6.3 机架安装

    • 6.4 机架验收

    • 6.5 镦粗梁(穿孔梁)安装

    • 6.6 镦粗梁(穿孔梁)验收

    • 6.7 扩孔筒安装

    • 6.8 扩孔筒验收

    • 6.9 机械手安装

    • 6.10 机械手验收

    • 6.11 玻璃粉润滑台安装

    • 6.12 玻璃粉润滑台验收

    • 6.13 穿(扩)孔机试运转

  • 7 挤 压 机

    • 7.1 底板安装

    • 7.2 底板验收

    • 7.3 前、后梁安装

    • 7.4 前、后梁验收

    • 7.5 张力柱安装

    • 7.6 张力柱验收

    • 7.7 挤压梁安装

    • 7.8 挤压梁验收

    • 7.9 穿孔梁安装

    • 7.10 穿孔梁验收

    • 7.11 挤压筒安装

    • 7.12 挤压筒验收

    • 7.13 机械手安装

    • 7.14 机械手验收

    • 7.15 主液压缸安装

    • 7.16 主液压缸验收

    • 7.17 玻璃粉润滑台安装

    • 7.18 玻璃粉润滑台验收

    • 7.19 挤压机试运转

  • 8 挤压线辅助设备

    • 8.1 上料与管坯清洗装置安装

    • 8.2 上料与管坯清洗装置验收

    • 8.3 运输辊道安装

    • 8.4 运输辊道验收

    • 8.5 感应加热炉安装

    • 8.6 感应加热炉验收

    • 8.7 高压除鳞装置安装

    • 8.8 高压除鳞装置验收

    • 8.9 淬水槽安装

    • 8.10 淬水槽验收

    • 8.11 链式冷床安装

    • 8.12 链式冷床验收

    • 8.13 挤压线辅助设备试运转

  • 9 环形加热炉

    • 9.1 炉体钢结构安装

    • 9.2 炉体钢结构验收

    • 9.3 入出炉辊道安装

    • 9.4 入出炉辊道验收

    • 9.5 支撑辊、导向辊安装

    • 9.6 支撑辊、导向辊验收

    • 9.7 旋转钢平台安装

    • 9.8 旋转钢平台验收

    • 9.9 台车安装

    • 9.10 台车验收

    • 9.11 炉壳安装

    • 9.12 炉壳验收

    • 9.13 炉门及提升装置安装

    • 9.14 炉门及提升装置验收

    • 9.15 试 运 转

  • 10 精整线设备

    • 10.1 压力矫直机安装

    • 10.2 压力矫直机验收

    • 10.3 斜辊式矫直机安装

    • 10.4 斜辊式矫直机验收

    • 10.5 切管带锯机安装

    • 10.6 切管带锯机验收

    • 10.7 喷丸机安装

    • 10.8 喷丸机验收

    • 10.9 周期冷轧管机安装

    • 10.10 周期冷轧管机验收

    • 10.11 测长称重标记装置安装

    • 10.12 测长称重标记装置验收

    • 10.13 超声波探伤装置安装

    • 10.14 超声波探伤装置验收

    • 10.15 涡流探伤装置安装

    • 10.16 涡流探伤装置验收

    • 10.17 钢管外表面抛光机安装

    • 10.18 钢管外表面抛光机验收

    • 10.19 固溶辊底式热处理炉安装

    • 10.20 固溶辊底式热处理炉验收

    • 10.21 精整线设备试运转

  • 11 安全及环保

    • 11.1 安  全

    • 11.2 环  保

  • 附录A 挤压钢管工程设备安装分部分项工程划分表

  • 附录B 挤压钢管工程设备安装分项工程质量验收记录

  • 附录C 挤压钢管工程设备安装分部工程质量验收记录

  • 附录D 挤压钢管工程设备安装单位工程质量验收记录

  • 附录E 挤压钢管工程设备无负荷试运转记录

  • 本规范用词说明

  • 引用标准名录

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英文目录

  • 1 General provisions

  • 2 Basic requirements

  • 3 Equipment foundation,anchor bolt and base plate

    • 3.1 Equipment foundation construction

    • 3.2 Inspection and acceptance of equipment foundation

    • 3.3 Erection of anchor bolts

    • 3.4 Inspection and acceptance of anchor bolts

    • 3.5 Erection of base plates

    • 3.6 Inspection and acceptance of base plates

  • 4 Equipment and materials mobilization

    • 4.1 General requirements

    • 4.2 Inspection and acceptance of equipment and materials

  • 5 Pipe billet preparation section equipment

    • 5.1 Installation of short/long band sawing machine

    • 5.2 Inspection and acceptance of short/long band sawing machine

    • 5.3 Installation of peeler

    • 5.4 Inspection and acceptance of peeler

    • 5.5 Installation of facing machine

    • 5.6 Inspection and acceptance of facing machine

    • 5.7 Installation of center hole drilling machine

    • 5.8 Inspection and acceptance of center hole drilling machine

    • 5.9 Installation of deep hole drilling machine

    • 5.10 Inspection and acceptance of deep hole drilling machine

    • 5.11 Test running of pipe billet preparation section equipment

  • 6 Punching/expanding press

    • 6.1 Installation of base

    • 6.2 Inspection and acceptance of base

    • 6.3 Installation of machine frame

    • 6.4 Inspection and acceptance of machine frame

    • 6.5 Installation of upsetting beam/piercing beam

    • 6.6 Inspection and acceptance of upsetting beam/piercing beam

    • 6.7 Installation of expanding container

    • 6.8 Inspection and acceptance of expanding container

    • 6.9 Installation of manipulator

    • 6.10 Inspection and acceptance of manipulator

    • 6.11 Installation of glass powder lubrication table

    • 6.12 Inspection and acceptance of glass powder lubrication table

    • 6.13 Test running of punching/expanding press

  • 7 Extrusion press

    • 7.1 Installation of base board

    • 7.2 Inspection and acceptance of base board

    • 7.3 Installation of front and back beams

    • 7.4 Inspection and acceptance of front and back beams

    • 7.5 Installation of tension column

    • 7.6 Inspection and acceptance of tension olumn

    • 7.7 Installation of extrusion beam

    • 7.8 Inspection and acceptance of extrusion beam

    • 7.9 Installation of piercing beam

    • 7.10 Inspection and acceptance of piercing beam

    • 7.11 Installation of extrusion container

    • 7.12 Inspection and acceptance of extrusion container

    • 7.13 Installation of manipulator

    • 7.14 Inspection and acceptance of manipulator

    • 7.15 Installation of main hydraulic cylinder

    • 7.16 Inspection and acceptance of main hydraulic cylinder

    • 7.17 Installation of glass powder lubrication table

    • 7.18 Inspection and acceptance of glass powder lubrication table

    • 7.19 Test running of extrusion press

  • 8 Auxiliary equipment of extrusion line

    • 8.1 Installation of loading and pipe billet cleaning units

    • 8.2 Inspection and acceptance of loading and pipe billet cleaning units

    • 8.3 Installation of conveying roller table

    • 8.4 Inspection and acceptance of conveying roller table

    • 8.5 Installation of induction heating furnace

    • 8.6 Inspection and acceptance of induction heating furnace

    • 8.7 Installation of hijh-pressure descaling unit

    • 8.8 Inspection and acceptance of high-pressure descaling unit

    • 8.9 Installation of quenching tank

    • 8.10 Inspection and acceptance of quenching tank

    • 8.11 Installation of chain type cooling bed

    • 8.12 Inspection and acceptance of chain type cooling bed

    • 8.13 Test running of auxiliary equipment of extrusion line

  • 9 Annular furnace

    • 9.1 Installation of furnace steel structure

    • 9.2 Inspection and acceptance of furnace steel structure

    • 9.3 Installation of feeding and tapping roller table

    • 9.4 Inspection and acceptance of feeding and tapping roller table

    • 9.5 Installation of backup rollers and guide rollers

    • 9.6 Inspection and acceptance of backup rollers and guide rollers

    • 9.7 Erection of rotating steel platform

    • 9.8 Inspection and acceptance of rotating steel platform

    • 9.9 Installation of trolley

    • 9.10 Inspection and acceptance of trolley

    • 9.11 Erection of furnace shell

    • 9.12 Inspection and acceptance of furnace shell

    • 9.13 Installation of furnace door and lifting units

    • 9.14 Inspection and acceptance of furnace door and lifting units

    • 9.15 Test running of annular heating furnace

  • 10 Finishing equipment

    • 10.1 Installation of pressure straightener

    • 10.2 Inspection and acceptance of pressure straightener

    • 10.3 Installation of inclined roller straightener

    • 10.4 Inspection and acceptance of inclined roller straightener

    • 10.5 Installation of pipe cutting band sawing machine

    • 10.6 Inspection and acceptance of pipe cutting band sawing machine

    • 10.7 Installation of shotblasting machine

    • 10.8 Inspection and acceptance of shotblasting machine

    • 10.9 Installation of cold pilgrim mill

    • 10.10 Inspection and acceptance of cold pilgrim mill

    • 10.11 Installation of measuring and weighing marking device

    • 10.12 Inspection and acceptance of measuring and weighing marking device

    • 10.13 Installation of ultrasonic flaw-detecting device

    • 10.14 Inspection and acceptance of ultrasonic flaw-detecting device

    • 10.15 Installation of eddy flaw-detecting device

    • 10.16 Inspection and acceptance of eddy flaw-detecting device

    • 10.17 Installation of steel pipe exterior surface polisher

    • 10.18 Inspection and acceptance of steel pipe exterior surface polisher

    • 10.19 Installation of roller-hearth solution heat treatment furnace

    • 10.20 Inspection and acceptance of roller-hearth solution heat treatment furnace

    • 10.21 Test running of finishing equipment

  • 11 Safety and environmental protection

    • 11.1 Safety

    • 11.2 Environmental protection

  • Appendix A Classification table of subproject and sub-divisional work for extrusion steel pipe production line engineering equipment installation

  • Appendix B Quality acceptance record for sub-divisional work of extrusion steel pipe production line engineering equipment installation

  • Appendix C Quality acceptance record for subproject of extrusion steel pipe production line engineering equipment installation

  • Appendix D Quality acceptance record for unit work of extrusion steel pipe production line engineering equipment installation

  • Appendix E Non-load running record for extrusion steel pipe production line engineering equipment

  • Explanation of wording in this code

  • List of quoted standards

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公告

中华人民共和国住房和城乡建设部公告第814号

住房城乡建设部关于发布国家标准《挤压钢管工程设备安装与验收规范》的公告
00-04-4
现批准《挤压钢管工程设备安装与验收规范》为国家标准,编号为GB 51105—2015,自2016年2月1日起实施。其中,第2.0.92.0.1711.1.7条为强制性条文,必须严格执行。
本规范由我部标准定额研究所组织中国计划出版社出版发行。
中华人民共和国住房和城乡建设部
2015年5月11日
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